Convert oz to copper thickness

The copper foil on a printed circuit board is often specified by weight in ounces (oz). 1 oz is about 0.035 mm.

Diagram: Convert oz to copper thickness
oz
Copper thickness
0.035mm
History
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Formula

Copper thickness: t[mm] = oz × 0.035
1 oz ≈ 35 µm = 0.035 mm

Design notes

In a PCB specification, "1 oz copper" means the thickness you get by spreading one ounce of copper over one square foot, which works out at 35 µm (0.035 mm).

The usual choices:
• 0.5 oz (18 µm): inner layers and fine-pitch work
• 1 oz (35 µm): the standard outer layer for general signals
• 2 oz (70 µm): high-current traces
• 3 oz and above: power boards and supply sections

The thicker the copper, the wider the minimum trace your board house can etch reliably. Check their capability table before committing to a stack-up.

When you need this

For converting the copper weight in your fabricator specification or CAD stack-up from oz to millimetres. Current capacity, impedance and board weight calculations all need the thickness in millimetres.

Why thickness is quoted as a weight

"1oz" means one ounce of copper per square foot — an areal density, not a thickness. It is a historical unit reflecting a process that spread a fixed quantity of copper over a fixed area.

Working from the density of copper gives roughly 34µm, and the nominal figure used in the standards is 1.37mil (about 34.8µm). In practice it is treated as 35µm.

Conversion table

ozThicknessSheet resistancePractical min. widthUse
0.5 oz17.5 µmabout 0.99 mΩ/sq3 milInner signal layers, high density
1 oz35 µmabout 0.49 mΩ/sq4 milThe usual default
2 oz70 µmabout 0.25 mΩ/sq6 milPower boards
3 oz105 µmabout 0.17 mΩ/sq8 milHigh current
4 oz140 µmabout 0.12 mΩ/sq10 milHigh current (special order)

Thicker copper means you cannot route as finely. Etching proceeds sideways as well as down, so thicker foil produces a more trapezoidal profile and tighter minimum width and spacing limits. Before settling on 3oz "because of the current", confirm the routing density you need is still achievable.

Cautions

  • Inner and outer layers mean different things. Outer layers receive plating on top of the base foil, so the finished copper is thicker than specified. "1oz outer" commonly finishes at 45–60µm. Inner layers are as specified.
  • Use the real thickness for impedance. Plated-up outer copper changes impedance. Confirm with your fabricator.
  • Heavy copper affects cost and lead time. Above 2oz, fewer fabricators can build it and prices rise. Check first whether widening the trace solves the problem.
  • 1/3 oz and 1/2 oz exist too. High-density boards and fine-line work use foil down to around 12µm.

Frequently asked questions

How many µm is 1oz exactly?
It is one ounce (28.35g) of copper spread over one square foot (929cm²). Using the density of copper, 8.96g/cm³, that works out to about 34.1µm, while the nominal figure in IPC-4562 is 1.37mil (about 34.8µm). Treating it as 35µm is fine in practice, and this calculator uses 0.035mm per oz.
What is the actual outer-layer thickness?
Through-hole plating is deposited on top of the base foil, so it ends up thicker. "1oz outer" typically finishes at 45–60µm. That helps current capacity, but for controlled impedance and fine lines you should confirm the real figure with your fabricator.
Is heavy copper the only way to carry high current?
No — widening the trace is the first move. Thicker copper tightens minimum-width rules and costs more. Other options are routing the rail on several layers in parallel with vias between, exposing the trace and adding solder, or using a bus bar.
Does heavy copper help at high frequency?
No. Skin effect confines the current to the surface. 1oz (35µm) equals the skin depth at 3.5MHz, so above that, extra thickness does nothing. See Skin effect.

Standards and references

  • IPC-4562 — Copper foil for printed boards; thickness versus oz.
  • IPC-2152 — Conductor current capacity; copper weight and width.
  • IPC-6012 — Board performance specification; finished copper thickness.

Last updated: 2026-08-29